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The future of materials is grown, not made.

Woven Bio helps packaging brands move beyond petrochemicals and forest-based materials to high-performance bio-composites built for sustainability and scale.

AS FEATURED IN

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Why leading brands choose Woven Bio

Our bio-composite materials meet industry standards for protective packaging while reducing carbon, eliminating plastic waste, avoiding deforestation and supporting your sustainability goals.

Performance
without compromise

Our plant-based packaging materials enhance the strength, cushioning, and thermal protection of traditional materials.

Up to 40%

stronger than EPS in real-world impact tests

Zero Collapse

in high humidity — unlike traditional pulp packaging

Heat-stable

for reliable performance

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Circular by Design

Made from agricultural waste fibers and bio-resins, our packaging is fully biodegradable and home-compostable — a true plastic-free solution that returns safely to the earth.

100%

biodegradable + home-compostable

0%

microplastics, zero toxins

No trees needed

Agricultural waste → no trees felled, ever

Drop-In Compatibility

Woven Bio packaging integrates into existing manufacturing and packaging lines with no retooling, making it easy to adopt sustainable materials at scale.

20% less material

Matches EPS protection using 20% less material

Up to 40%

stronger than EPS in real-world impact tests

±1 mm

precision molding — for exact fit, reducing product damage

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Proven Sustainability Impact

Cut lifecycle carbon emissions, reduce plastic usage, and meet EPR and sustainability compliance standards while still protecting your products.

94%

lower carbon footprint vs traditional materials

-30%

Cuts packaging volume by up to 30% → lower shipping costs

50%+

lifecycle carbon emissions reduced vs EPS

Woven Bio is advancing packaging materials

Woven Bio helps packaging brands move beyond petrochemicals and forest based materials with

high-performance bio-composites built for sustainability and scale.

 

Our bio-composite materials meet industry standards for protective packaging while reducing carbon, eliminating plastic waste, avoiding deforestation and supporting your sustainability goals.

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Packaging waste, by the numbers

upto

60%

of EPS packaging waste goes to landfills

only 9%

global recycling rate
for legacy packaging

300,000,000 tonnes

of plastic packaging is produced each year

50%+

lifecycle carbon emissions reduced compared to EPS

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EPS Polystyrene Material

Traditional packaging

450–1,000 years to break down

30% of marine litter is polystyrene fragments

Emits toxic styrene and benzene during production

Less than 10% recycling rate

Up to 25% loss in strength in humidity, leads to breakages and returns

Paper Pulp Material

Traditional packaging

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Poor performance, high product damage rates and required 2-3x more material 

Requires cutting down trees, cannot scale sustainably

Up to 30% loss in strength in humidity due to moisture absorbing

Deforms at 60–70°C - poor heat performance

± 3-5 mm tolerances is a poor fit, leads to more product damage

"Working with Woven Bio has been a game changer. "

"Woven Bio offers the complete solution for seamless collaboration in breakthrough sustainable packaging - innovative composite materials combined with ingenuity, top flight design engineering and deep experience of the realities of the industry - a rare combination."

Founder - Luxury perfume brand

Frequently asked questions

Ready to swap plastic for performance?

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